Celluloid, imitating natural seashell texture, is a kind of artificial synthetic material. Such material can reduce the cost and have more choices of pattern style. Die-cut the material into fixed shape, and integrated with glitter/foil, hollowing out and other techniques, the phone case looks more beautiful and fashionable..
A completed Epoxy Nameplates is composed of the following parts: 1, printing material, such as PVC, PET, PC, PE, carbon fiber 2, printing ink 3, double-side adhesive (removable / unremovable) 4, epoxy resin / PU resin
Production process:
Step 1, Made Raw case by injection mould.
Step 2, Make position point on the raw case
Step 3, Inject special adhesive on position point.
Step 4, Embed crystal diamond on exact position point one by one by manual.
Step 5, Bake the case in the oven, and then the product is finished after adhesive is completely solidified.
After the completion of above five steps, several materials are completely combined together. The crystal diamonds protrude from the surface but won't peel off.
A completed crystal diamond magnetic mobile phone case is composed of the following parts: 1, raw case 2, crystal diamond 3, special adhesive 4, magnet 5, special plastic cap for magnet
Production process:
Step 1, Making cutting die according to customer's design or physical products.
Step 2, Print customer's design. If design is single color, silkscreen or hot stamping is applied. For colored designs, UV printer, printer, inkjet printer, etc.,... is applied.
Step 3, Paste double-side adhesive.
Step 4, Die cutting.
Step 5, Drop epoxy resin or PU resin.
Step 6, Bake the products in the oven.
Two kinds of materials can be used for glue dropping process. One is epoxy resin which is used indoor and pasted on the flat surface. FMCG (fast-moving consumer goods) can apply this type of resin. The other is polyurethane (PU resin). The feature of this type of resin is anti-UV, and won't turn brown or hard. Usually, there is no change of PU resin for 5 years of usage. But the price is slightly expensive. Both of two types of resin are transparent, tasteless and environmental friendly.
Our company is a 17-year established factory in Shenzhen, China, with the plant area of 5,000 square meters, including 2,000 square meters dust-free workshop, 150 production staff, 20 quality staff, 10 R & D staff. Our company has professional techniques, large production capacity, strict quality control, fast delivery ability, powerful R & D ability. We can quickly turn customers' designs into products. Our position is to provide OEM/ODM for global brand owners or distributors. In order that you can get a better and faster understand of the products, we provide one-stop service.
Production Equipment List | ||||
---|---|---|---|---|
Printing Division | ||||
Equipment name | Brand | QTY | Place of origin | Value |
Digital printer | HP | 1 | Israel | US$500,000.00 |
Oily inkjet printer | VALUEJET | 3 | Japan | US$70,000.00 |
Waterborne inkjet printer | Canon | 1 | Japan | US$20,000.00 |
UV printer | JGT | 2 | China | US$40,000.00 |
Automatic silkscreen printer | GANGYI | 2 | China | US$10,000.00 |
Pad printer | GANGYI | 2 | China | US$3,000.00 |
Hot stamping machine | GANGYI | 2 | China | US$10,000.00 |
Laser machine | TENFOTAI | 1 | China | US$10,000.00 |
Automatic die cutting machine | ZHUOHUI | 1 | Japan | US$20,000.00 |
Automatic cutting machine | GRAPHTEC | 1 | Japan | US$8,000.00 |
Punching machine | ERDUAN | 6 | China | US$10,000.00 |
Lamination machine | GANGYI | 2 | China | US$6,000.00 |
Automatic positioning punch machine | GANGYI | 2 | China | US$5,000.00 |
10,000 Level of Dust-free workshops | CINEMAO | 800㎡ | China | US$40,000.00 |
Epoxy Dropping Division | ||||
---|---|---|---|---|
Equipment name | Brand | QTY | Place of origin | Value |
Automatic epoxy dropping machine | EI | 3 | China | US$100,000.00 |
Semi-automatic epoxy dropping machine | EI | 3 | China | US$30,000.00 |
Static-free production line | CINEMAO | 2 | Taiwan | US$50,000.00 |
Automatic oven | GANGYI | 4 | China | US$10,000.00 |
UV tunnel furnace | GANGYI | 1 | China | US$10,000.00 |
Vacuum machine | GANGYI | 2 | China | US$5,000.00 |
Industrial central air conditioning | McQUdy | 1 | USA | US$50,000.00 |
10,000-level dust-free workshop | CINEMAO | 1200㎡ | China | US$60,000.00 |
Part 2 I'd like to make Epoxy Labels, but can I do my own design on it? -Yes, you can. Pls follow below steps to download PDF file (various printng materials) to design. (Email to boerepoxy@gmail.com for code) | ||
---|---|---|
Custom Process | ||
Steps | Design your products | Cost |
Step 1 | Free | |
Step 2 | Send designs to boerepoxy@gmail.com | Free |
Step 3 | Discuss details and then make samples. | Sample qty: less than 10pc cost: 30-50usd |
Part 3 MOQ (Minimum order quantity)
The epoxy technique is very flexible. Usually, we prepare various styles and various models of raw case. Under the condition of the raw case having stock, the MOQ (minimum order quantity) is 100PCS, accepting mixed models and patterns, but there is a scale price for different quantity.
Part 4 Eco-friendly
All materials used are environmental. Pls download RoHS report.
Part 5 Trade terms & Payment terms
1. Trade terms: EXW
2. Payment terms: T/T, PayPal, L/C(if the business is big)
3. Currency: USD, (EUR, Pounds or HKD is also acceptable in special situation.)
Part 6 Warranties
1. Our company has been operating for 17 years. Quality is the foundation of our company. On the basis of ISO90001 quality system certification, all products are 100% inspected before shipment.
2. Welcome to assign the quality control personnel or third part to our factory to do inspection.
3. If the mass production does not match the sample, after confirmation by both parties, our company can replenish the goods for free.
Part 7 NDA(non-disclosure agreement)
We mainly serve the global brand customers. On the basis of the BSCI social responsibility system certification, we have very rich experience in the protection of customer information and won't show customer's designs or other confidential materials on the website, the exhibition or to third party under any circumstances. Both parties can sign NDA. Once found we violate a treaty, we can follow the rules of NDA and make compensation.